Every mattress passes through a carefully designed step-by-step manufacturing process. This ensures consistent quality, long-lasting durability, and the same premium comfort in every piece.
- One of Largest Mattress
- Mattress Manufacturer in Gujarat.
OUR PROCESS
Crafted with precision, engineered for perfect sleep
Step 1 – Premium Raw Material Selection
We start with high-grade foam, fabric, quilting material and spring units.
Every batch is checked for density, strength, hygiene and durability before entering production.
Step 2 – Foam Engineering & Comfort Design
Foam blocks are cut and processed using controlled machinery to achieve:
- Uniform density
- Balanced firmness
- No internal gaps or weak spots
This creates a stable base for long-term comfort and support.
Step 3 – Precision Quilting & Fabric Finishing
Our fabrics go through advanced quilting machines to create:
Strong stitching
Smooth and premium surface feel
Better breathability and airflow
This gives every Sleepvision mattress its clean, premium and comfortable outer finish.
Step 4 – Spring System Assembly (For Spring Mattresses)
For spring models, we use tested pocket and Bonnell spring systems.
Each unit is checked for:
Load-bearing capacity
Noise-free performance
Elasticity and shape retention
This ensures reliable support and long-lasting performance.
Step 5 – Layer Assembly & Alignment
All comfort and support layers are assembled layer by layer with:
Accurate thickness
Correct positioning
Even pressure distribution
This step creates the right balance between softness and support for the body.
Step 6 – Multi-Point Quality Testing
Every mattress is tested for:
Firmness level
Bounce & recovery
Edge support
Stitching finish
Overall appearance & feel
Only mattresses that pass all quality checks are approved for packing.
Step 7 – Safe Packaging & Reliable Delivery
Each mattress is packed in dust-proof, moisture-resistant protective covers.
From our unit in Sachin G.I.D.C, Surat, we ensure fast and safe delivery across Gujarat.
Committed to Better Sleep
Our process is built on precision, discipline and quality control at every stage.
Every Sleepvision mattress is professionally engineered, thoroughly tested and made to deliver comfort that truly lasts.
Manufacturing Excellence
In House Production
We manufacture every major component in-house to maintain complete control over quality and consistency.
Advanced Machinery
Our unit is equipped with modern, high-precision machines that deliver accurate cutting, quilting and shaping for perfect comfort.
Skilled Workforce
Trained and experienced professionals ensure flawless assembly, finishing and craftsmanship in every mattress.
Quality Assurance
Each mattress undergoes strict multi-stage testing for durability, firmness, edge support and long-term performance.
Manufacturing Machinery
Delivers precise, uniform stitching and premium fabric finishing for a smooth, durable mattress surface.
Creates intricate quilting patterns with high-speed accuracy, ensuring strong stitching and enhanced comfort layers.
Professionally seals mattress edges with perfect alignment, giving every mattress a premium look and long-lasting durability.
Produces high-density, uniform foam blocks with consistent firmness and excellent long-term performance.